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Electrocatalytic oxidative dehydrogenation (EOD) of aldehydes enables ultra-low voltage, bipolar H2 production with co-generation of carboxylic acid. Herein, we reported a simple galvanic replacement method to prepare CuM (M = Pt, Pd, Au, and Ag) bimetallic catalysts to improve the EOD of furfural to reach industrially relevant current densities. The redox potential difference between Cu/Cu2+ and a noble metal M/My+ can incorporate the noble metal on the Cu surface and enlarge its surface area. Particularly, dispersing Pt in Cu (CuPt) achieved a record-high current density of 498 mA cm–2 for bipolar H2 production at a low cell voltage of 0.6 V and a Faradaic efficiency of >80% to H2. Future research is needed to deeply understand the synergistic effects of Cu–M toward EOD of furfural, and improve the Cu–M catalyst stability, thus offering great opportunities for future distributed manufacturing of green hydrogen and carbon chemicals with practical rates and low-carbon footprints. 

Ethylene oxide (EO) is one of the most crucial materials in plastic industries. The traditional catalytic process requires high temperature and pressure to produce EO. A chlorine-assisted system has been reported to produce EO, but it required noble metal catalysts, which significantly increased the cost. In this work, a MOF-derived Co 3 O 4 /nitrogen-doped carbon composite (Co 3 O 4 /NC) prepared through a two-step calcination method exhibited remarkable chlorine evolution reaction (ClER) activity as compared with a commercial RuO 2 catalyst, which can be attributed to the higher specific surface area and lower resistance of its porous structure and nitrogen-doped carbon. Furthermore, the Co 3 O 4 /NC maintained a stable potential and a high faradaic efficiency throughout the 10-hour electrolysis test. 

Abstract There has been significant interest in developing new catalytic systems to convert linear chain alkanes into olefins and aromatics. In the case of higher alkanes (≥C₆), the production of aromatic compounds such as benzene‐toluene‐xylenes is highly desirable. However, as the length of the carbon chain increases, the dehydrogenation process becomes more complex, not only due to the challenges of C−H activation but also the need for selectivity towards the desired products by the possibility of side reactions such as isomerization and cracking. Here, we present a detailed analysis of the dehydroaromatization of n‐hexane, n‐heptane, and n‐octane, using PtSn intermetallic nanoparticles supported on SBA‐15 as the catalyst. Throughin situspectroscopic and kinetic analysis, we have probed the reaction kinetics and catalyst deactivation, and provided a mechanistic understanding of the dehydroaromatization process on the surface of the PtSn intermetallic nanoparticles. Introducing Sn has been shown to be crucial not only for enhancement of catalytic activity, but also for higher aromatics selectivity and stability on stream. Furthermore, the analysis of dehydroaromatization reaction rates of reactant and possible intermediates indicates that the dehydroaromatization of n‐hexane to benzene likely proceeds through initial dehydrogenation steps followed by ring closing. 

Abstract Balancing kinetics, a crucial priority in catalysis, is frequently achieved by sacrificing activity of elementary steps to suppress side reactions and enhance catalyst stability. Dry reforming of methane (DRM), a process operated at high temperature, usually involves fast C-H activation but sluggish carbon removal, resulting in coke deposition and catalyst deactivation. Studies focused solely on catalyst innovation are insufficient in addressing coke formation efficiently. Herein, we develop coke-free catalysts that balance kinetics of elementary steps for overall thermodynamics optimization. Beginning from a highly active cobalt aluminum oxide (CoAl₂O₄) catalyst that is susceptible to severe coke formation, we substitute aluminum (Al) with gallium (Ga), reporting a CoAl_0.5Ga_1.5O₄-R catalyst that performs DRM stably over 1000 hours without observable coke deposition. We find that Ga enhances DRM stability by suppressing C-H activation to balance carbon removal. A series of coke-free DRM catalysts are developed herein by partially substituting Al from CoAl₂O₄with other metals. 

Water electrolysis using renewable energy inputs is being actively pursued as a green route for hydrogen production. However, it is limited by the high energy consumption due to the sluggish anodic oxygen evolution reaction (OER) and safety issues associated with H2 and O2 mixing. Here, we replaced OER with an electrocatalytic oxidative dehydrogenation (EOD) of aldehydes for bipolar H2 production and achieved industrial-level current densities at cell voltages much lower than during water electrolysis. Experimental and computational studies suggest a reasonable barrier for C-H dissociation on Cu surfaces, mainly through a diol intermediate, with a potential-dependent competition with the solution-phase Cannizzaro reaction. The kinetics of EOD reaction was further enhanced by a porous CuAg catalyst prepared from a galvanic replacement method. Through Ag incorporation and its modification of the Cu surface, the geometric current density and electrocatalyst durability were significantly improved. Finally, we engineered a bipolar H2 production system in membrane-electrode assembly-based flow cells to facilitate mass transport, achieving a maximum current density of 248 and 390 mA cm−2 at cell voltages of 0.4 V and 0.6 V, respectively. The faradaic efficiency of H2 from both cathode and anode reactions both attained ~100%. Taking advantage of the bipolar H2 production without the issues associated with H2/O2 mixing, an inexpensive, easy-to-manufacture dialysis porous membrane was demonstrated to substitute the costly anion exchange membrane, achieving an energy-efficient and cost-effective process in a simple reactor for H2 production. The estimated H2 price of $2.51/kg from an initial technoeconomic assessment is competitive with US DoE’s “Green H2” targets. 

Single-atom metal embedded in nitrogen-doped carbon show high HER performance, with Co-NAC reaching 200 mA cm⁻²at 310 mV overpotential.